Pre-conference short courses program: June 22th, 2020

Short courses on different composites research topics are organized online on June 22, 2020 as satellite event of the ECCM19 Conference and under the patronage of ESCM. The full-day courses are taught by highly regarded experts from academia and JEC. They cover a broad range of research topic areas. They will give to participants the opportunity to get an overview of some important aspects of composites: market and new trends, manufacturing processes, design, durability, damage, eco-friendly composites.

 

Detailed instruction to join the scheduled courses will be provided on June 19, 2020. 

 

Program (UTC+2 time zone)

 

9h00-9H10: Welcome: Prof. C. Binetruy (Centrale Nantes) and Prof. F. Jacquemin (Univ. Nantes)
 
 
9h10-9H55: Markets and new trends (F. Reux, JEC, France)
Course Content
  • Overview of the global composites market in 2019 (& comments on the situation to date)
  • Innovations to expand applications
  • Main trends : automation, thermoplastics, carbon fibre
  • Composites adjacent markets
  • Additive manufacturing
  • Sustainability

Frédéric REUX is currently Media Director and Editor-in Chief of JEC Composites – publications, e-letters, awards and conferences.

Frédéric REUX joined JEC Composites in 2003 as Editor-in-Chief of JEC Composites Magazine and the e-letters.

Mr. REUX holds degrees in international relations, journalism (bachelor), media management (Executive Master’s from Sciences Po Paris), management (Executive MBA’s from CELSA) and communication (Master 2, Paris Sorbonne - Paris IV)

He has 30 years’ experience in the trade and technical press business, working successively in the fields of Building & Construction, Science, Beverage & Bottling, and Packaging before joining the Composites world.

 

 

10h00-10h45: Design (Prof. C. Dransfeld, TU Delft, Netherlands)
Course Content

Successful design with composites results from the holistic approach to shape, fabrication and material. With composites being intrinsically heterogeneous and composed of stiff reinforcement elements, arranged and connected by a soft polymer phase, the manufacturing of an object and creation of the composite materials coincide. This pauses challenges and created opportunities when exploited in a smart way. The “gestalt” of a composite product, its entirety being more than the contributing elements, results from a supreme control of the composite material at several scales, from the fibre interface, to textile architecture up to large scale joining processes. Finally the convergence of computational design, digital fabrication and engineered functional materials augments the design process with composites to unprecedented levels.

 

Prof. C. Dransfeld : https://www.tudelft.nl/en/staff/c.a.dransfeld/

 

 

10h45-11h00: Short break
 
11h00-11h45: Damage (Prof. P. Camanho, University of Porto, Portugal)
Course Content
  • Introduction.
  • Overview of main failure mechanisms.
  • Overview of classical failure criteria.
  • 3D invariant-based failure criteria.
  • In-situ strengths.
  • Damage models – ply damage and delamination.
  • Macromechanical analysis.

Prof. P. Camanho : https://sigarra.up.pt/feup/en/FUNC_GERAL.FORMVIEW?p_codigo=240020

 

11h50-12h35 Durability (Dr. P. Davies, IFREMER, France)
Course Content

 

While we can today predict the short term properties of fibre reinforced composites with some confidence this is not always the case for long term behaviour. Prediction of the effects of fatigue, creep, environmental factors and in particular the coupling between these effects still poses significant problems. This presentation will give an overview of recent work in this area, using the current development of composite structures for marine renewable energy to illustrate what we know and where further work is needed.

 

Dr. P. Davies is a researcher at the French Ocean Research Institute (IFREMER): He has been working on the aging and long term behaviour of polymers and composites in a marine environment for over 25 years: https://annuaire.ifremer.fr/cv/15953/en/

 

12h35-13h30: Lunch break
 
13h30-14h15: Biocomposites (Prof. Em. I. Verpoest, KU Leuven, Belgium)
Course Content
 

First, a large number of examples will be presented where natural fibre composites have been and/or are being used, and explain the main reasons for it. This would be the “inspiring” part, opening the view of young researchers on where and how natural fibre composites are being used. Second, the basics on the morphology and properties of natural fibres will be highlighted, and finally some aspects of natural fibre composites which need somewhat more attention will be discussed, like the way we measure fibre properties, the recent developments in fibre preforms, the discussions on LCA-studies for NFC’s… This would be the more “scientific” part.

 

Prof. Ignaas VERPOEST got a Masters Degree (1972) and a PhD-degree (1982) in Materials Engineering at the Katholieke Universiteit Leuven (Belgium). As a full professor (from 1990 till 2013) he was guiding a group which consisted (average of last 5 years) of  8 postdoc researchers and 25 PhD-students, carrying out research in the areas of mesomechanics of (textile based) composites, nano-engineered composites, natural fibre reinforced (bio)polymers and advanced production methods for  composites. He is the author of more then 370 journal papers, about 500 conference papers and 4 books, and holds 15 patents.

 

He was a visiting professor/researcher at several universities, a.o. Stanford University (USA), Ecole Polytechnique Fédérale de Lausanne (Switzerland), Kansai University (Japan), Université Catholique de Louvain (Belgium).

 

Since September 2013, Ignaas Verpoest is emeritus professor at KU Leuven. He continues to be involved in research projects on carbon fibre and natural fibre reinforced composites, and has a special interest in the relation between composites and design(ers).

 

Prof. Verpoest is holder of the Toray Chair in Composite Materials at KU Leuven, and chairman of the European Scientific Committee of CELC, the European Confederation on Flax and Hemp. 

He was President of the European Society for Composite Materials (ESCM), and of the International Committee on Composite Materials (ICCM). He was chairman of the Materials Research Centre at KU Leuven, and is member of the Royal Flemish Academy of Belgium for Science and Art.

 

Prof. Ignaas Verpoest won several awards, amongst others the Descartes Prize for Science Communication of the European Commission (2004), the International Fellowship of the Society for the Advancement of Materials Processing and Engineering (SAMPE, 2009) and of the International Committee on Composite Materials (ICCM,2009). In 2014, he was awarded the ‘Medal of Excellence in Composite Materials’ of the University of Delaware (USA).

 

He is also co-founder and board member of the company Econcore, worldwide producer of innovative honeycomb cores, and co-guided the start-up of the company Rein4ced, producing hybrid carbon-steel fibre reinforced composite bicycle frames, using a proprietary thermoplastic tape laying process.

 

14h20-15h05: Tools and models for a predictive simulation of composite forming processes (Dr. N. Hamila, Insa Lyon, France)
Course Content

The ambition to shorten the processing cycle continuous composite materials on developable geometries requires to better control the defects of the parts and to provide engineers with information about their mechanical and material properties in service. The use of the numerical tools seems to be a beneficial way to achieve these objectives, while avoiding a prohibitive cost of development by trial error approach. Most frequently encountered forming defects are wrinkling, fiber crack, fiber slippage or matrix deconsolidation. Whatever the defect evoked, its influence on the mechanical properties makes the part often unusable. The modeling of composite materials is diversified both by the nature of the matrix and its temperature dependence, and by the wide variety of types of continuous fiber reinforcements. For each of these cases, mechanical models and numerical formulations are proposed.

 

Dr. N. Hamila : Graduated from Paris-Sorbonne University (UPMC) in mechanical engineering in 2004, N. Hamila defended his PhD on December 7, 2007 at INSA Lyon. He has since been Associate Professor at INSA Lyon, where he continues his research on modeling and simulation of composites during the manufacturing process.

 

15h05-15h15: Short break
 
15h15-16h00: Liquid Composite Molding (LCM) Processes (Prof. S. Advani, University of Delaware, USA)
Course Content

Various composite manufacturing processes that fall under the umbrella of LCM will be introduced. Their similarities, differences, pros and cons will be identified. The processing challenges at the macro and micro level will be presented. The approach to modeling and simulating these processes will be highlighted. Material characterization methods to determine the fabric permeability will be put forth. The role of such simulations in the design, optimization and control of the LCM process to manufacture void free complex parts will be demonstrated with examples.

 

Prof. S.G. Advani : http://research.me.udel.edu/~advani/

 

 

16h05-16h50: Discontinuous fiber composites (Prof. C.L. Tucker, University of Illinois at Urbana-Champaign, USA)
Course Content

Composites with discontinuous fibers are often processed by injection or compression molding.  Flow during the molding process will change the orientation of the fibers, which affects the mechanical properties of the finished part.  This talk will discuss how fiber orientation can be described mathematically, measured experimentally, and predicted in computer simulations of molding.  We will also show how the orientation information is used to calculate stiffness and thermal expansion of the final material.

 

Charles L. Tucker is professor emeritus of Mechanical Science and Engineering at the University of Illinois at Urbana-Champaign, USA.  He developed some of the first computer simulations of compression molding, and with Suresh Advani he pioneered the tensor approach to modeling fiber orientation in discontinuous fiber composites.  He was the first to apply this approach to predict fiber orientation in injection-molded composites, and his methods are used in all commercial injection molding software programs. 

 

16h50-17h00: Short break
 
17h00-17h45 : Design and Manufacture with ATL/AFP Systems (Dr. C. Ward, University of Bristol, UK)
Course Content
  • ATL/AFP Systems history and development
  • Technique principles and their impact on design and manufacture
  • Industrial realities of the ATL/AFP techniques
  • Future development opportunities
  • Other automation opportunities, such as Pick and Place

 

Dr Carwyn Ward is a Lecturer in Composites Design, Processing and Manufacture at the University of Bristol, UK. He lectures in the Department of Aerospace Engineering to undergraduate and MSc taught programmes on Advanced Materials, Composites Design and Manufacture, and Composites Design for Manufacture. He also lectures on these same topics to doctoral candidate students in the EPSRC funded Industrial Doctorate Centre in Composites Manufacture (https://cimcomp.ac.uk/idc/) and Centre for Doctoral Training in Composites Science, Engineering and Manufacturing (http://www.bristol.ac.uk/composites/cdt/). His research interests are summarised as Composites Manufacturing; Automation for Composites; Factory Processes/Operations; Process Optimisation through Digital Work Instruction; Costs; Recycling, and; Assembly & Repair. These interests are primarily based in the Bristol Composites Institute (ACCIS) and National Composites Centre (https://www.nccuk.com/), as well as collaborations on the EPSRC Future Composites Manufacturing Research Hub (https://cimcomp.ac.uk/). He heads the 'Young Engineer and Student' annual activities for the SAMPE UK & EIRE chapter (https://sampe.org.uk/index.html) and is the Assistant Editor for Advanced Manufacturing: Polymer & Composites Science published by Taylor and Francis.

For more information on Dr Carwyn Ward's funding and publications please use: https://orcid.org/0000-0003-4969-8692

http://www.bristol.ac.uk/engineering/people/person/carwyn-ward/overview.html

 

 

17h45-18h00: Adjourn

 

 

 

 

 

 

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